Product Summary
Our Medical Device Packaging Tray Plastic Mould is a professional Precision Mold Design and Build solution tailored for medical device packaging manufacturers. As a core Custom Plastic Injection Tooling, it features precise positioning, medical-grade cleanliness, and stable load-bearing capacity, perfectly meeting the strict requirements of medical device packaging for positioning accuracy, cleanliness, and cushioning protection. Complementing our diverse portfolio—including injection mold for dental instrument shell, Clear Aligner Case Plastic Injection Mould, Dental Retainer Box Plastic Injection Mould, Tooth Whitening Light Housing Plastic Mold, and Medical Patient Monitor Housing Plastic Mould—it provides a one-stop injection molding service to support purchasers’ mass production and ensure safe, standardized transportation and storage of medical devices.
Product Overview
Specializing in multi-cavity precision injection molds and finished molding parts for medical device/consumables vacuum packaging inner trays, our Medical Device Packaging Tray Plastic Mould serves the medical device packaging supporting industry and medical cold chain transportation packaging sector. Unlike ordinary Household Appliance Mould and White Goods Components Plastic mould, this mould is engineered exclusively for medical packaging scenarios, focusing on solving core pain points of packaging manufacturers: precise positioning to avoid device damage, medical-grade cleanliness to prevent contamination, and low-temperature resistance for cold chain transportation. We deliver a one-stop injection molding solution that ensures high-quality, compliant packaging tray production, supports automated mass production, and helps customers reduce costs while enhancing product competitiveness in the global medical packaging market. Application Scenarios
Our mould boasts extensive and targeted application scenarios, directly addressing the diverse packaging needs of global medical device manufacturers and helping purchasers expand their market reach. It is widely used in manufacturing packaging trays for disposable syringes and needles, ensuring secure positioning during transportation and avoiding collision damage. For dental care sectors, it produces sterile packaging positioning trays for dental diagnostic and therapeutic instruments, matching the high cleanliness requirements of dental clinics—complementing our clear aligner case plastic injection mould and dental retainer box plastic injection mould to form a complete dental product packaging solution. In surgical settings, it manufactures sterile packaging protective trays for surgical instruments, with stable load-bearing capacity to protect precision instruments. It also supports cold chain transportation packaging trays for in vitro diagnostic reagents, leveraging excellent low-temperature resistance to ensure reagent safety in -20℃ environments. Additionally, it produces aseptic packaging inner trays for implantable medical devices and positioning trays for general medical consumables, and provides customized development of plastic trays for other medical device packaging, fully adapting to the diverse needs of the medical packaging industry.
Technical Specifications
Our mould has detailed and reliable technical parameters to help global purchasers quickly evaluate its suitability. It supports full-size customization from small syringe packaging trays to large surgical instrument trays, compatible with single and multiple compartment layouts, with external sizes ranging from 50mm×50mm to 500mm×400mm. Conventional materials include medical-grade high-toughness PP and food contact-grade PET, with optional low-temperature resistant and antibacterial modified special materials. The tray body wall thickness is 1.0mm-2.0mm, with positioning groove edge and reinforcement rib thickness adjusted to 1.5mm-2.5mm. Dimensional accuracy: product positioning groove contour tolerance ≤±0.1mm, overall tray plane curvature ≤0.2mm/m. Mold material: P20HH pre-hardened steel (upgradable to S136 corrosion-resistant steel), service life over 500,000 cycles. Cavity design: 1-out-1/1-out-2/1-out-4/1-out-8, compatible with 150T-800T injection molding machines.
Product Features
Our mould stands out from competitors with unique advantages. It ensures accurate positioning slot adaptation: ±0.1mm contour tolerance ensures perfect fit with medical devices, no shaking during transportation, and compatibility with automated packaging lines. The one-piece reinforced structure provides stable load-bearing capacity for heavy instruments. It meets medical-grade cleanliness: mold cavities have no hygiene dead corners, compatible with medical-grade materials, and finished trays have no harmful residues. Its multi-cavity flow channel balance design ensures 99.5%+ yield, compatible with automated vacuum forming lines, reducing unit costs. It also has excellent low-temperature and impact resistance, ensuring durability during transportation and storage.
Purchaser Benefits & Value
Our mould brings tangible benefits: cost reduction through multi-cavity and hidden gate design, 99.5%+ yield minimizes waste. Efficiency improvement: 3-5 molds delivered monthly, 200,000 finished products monthly, 20-30 days for customized molds, 3-7 days for bulk orders. Quality assurance: strict dimensional control and medical-grade compliance enhance brand reputation. Market competitiveness: flexible customization meets diverse needs, helping purchasers gain an edge globally.
Certifications and Compliance
Our mould and finished products fully comply with ISO13485 Medical Device Quality Management System. Raw materials pass medical-grade testing, and finished trays meet medical device packaging biological evaluation standards. We have a special quality control system, with non-conformance rate ≤0.02%, meeting global market access requirements.
Customization Options
We offer flexible customization: size/layout (50mm×50mm to 500mm×400mm, single/multiple compartments), material (medical-grade PP/PET, optional modified materials), cavity design (1-out-1 to 1-out-8), and integrated structure design to reduce costs and improve protection.
Production Process
Our strict production process ensures precision: design (targeted tray design, CAE analysis), machining (high-precision CNC, cavity polishing, slow wire cutting), material treatment (vacuum heat treatment, nitride hardening), quality control (raw material testing, 3D full-size testing, batch inspections). We also provide 5-10 day rapid sample verification and lifelong maintenance.
FAQ
Q1: Is the mold compatible with mass production of different trays?
A1: Yes, supports 1-out-1 to 1-out-8 cavities, 150T-800T machines, 200,000 monthly finished products.
Q2: Are trays safe for medical packaging?
A2: Yes, medical-grade materials, ISO13485 compliant, no harmful residues.
Q3: Can trays withstand cold chain?
A3: Yes, no brittleness at -20℃.
Q4: What’s the mold service life?
A4: Over 500,000 cycles, upgradable to S136 steel.
Q5: How long for customized molds?
A5: 20-30 days, supporting urgent needs.
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